Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. In this video I adjust the governor and show a few more things. 0000003433 00000 n
0000003026 00000 n
Before you get started, we recommend you disconnect the spark plug cap. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. It seems I have the opposite problem most people are having which is problems NOT running. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000005664 00000 n
If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. startxref
0000001436 00000 n
This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Loosen this screw a little. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0
Step 1 Turn the lawn mower off. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! There is no gas in the oil or coming out of the muffler. 0000006613 00000 n
Top half of the engine seperates from the lower for access to the innards. Hunker may earn compensation through affiliate links in this story. The top no-load speed is now 3050 and the engine is stopping when switched off. . Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. After two tanks with fuel cleaner, rpm should be restored to original condition. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 6 57
0000087702 00000 n
0000003718 00000 n
I have a self propelled mower powered by a Honda GCV160 engine. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Hello. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. I will try that. Test reverse and readjusts if necessary. If that doesnt fix it, have the engine looked at by an authorized dealer. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . trailer
You don't need to be changing the position of any springs. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. When this happens the engine will rev wildly out of control. 0000000016 00000 n
0000003808 00000 n
If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000031900 00000 n
This post may contain affiliate links. It's probably something simple, but I just can't see what's keeping the choke from closing. 300ft_anin 4 years ago My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000002323 00000 n
I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. As you loosen the bolts, hold onto the carburetor. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000092227 00000 n
Next, you will take the air filter box off so that you can get to the carburetor. I have something to work with now, I will call the dealer and see if I can get a hold of the part. 0000007424 00000 n
I can put back anything I take apart. Use flathead screwdrivers to wedge it up. Parts look up is available for all US engine models produced since 2004. Loosen and remove it. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. That makes perfect sense! Remove the four 6 x 12 mm flange bolts. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000012088 00000 n
By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Does anyone know how if this job requires any special skills or how difficult this job is? vacuum locking the fuel flow. Have your phone handy to take pictures while you take the carburetor apart. Oct 21, 2012. Thank you. Thats the idle adjustment screw. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. NOTICE: Do not remove the cylinder head cover with . Your job is to figure out what is causing the mix to be off. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. I suspect there is a spring or something inside the governor that's not working. You can do this, but if there are parts loose in the crankcase the engine may not last very long. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. I will not have to split the case after all. 6 0 obj
<>
endobj
If the engine has a manual choke, it should be left open if the engine is already warm. Any thoughts, help or ideas would be much appreciated. 0000005292 00000 n
Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Once the engine is warm, move the choke lever to the OFF position. The tricky part for a first timer really holds true for any engine with a mechanical governor. First, remove the air filter. 0000001761 00000 n
Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. 9zz.. This is the idle/pilot jet.
ELgX4OPT>! %4[1+`q $
An improper air to fuel mixture will keep the engine from running correctly. 0000005802 00000 n
You really need a tachometer to confirm / adjust the engine speed. 0000072311 00000 n
Going insane trouble shooting this thing which seems to be designed for simple operation. Download or purchase Honda Engine owners' manuals for the GCV190. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. Interesting reading. This post was published on 2020-08-27. So, i solved the whole problem! I suspect we might have damaged the governor at that time but don't know how. Reassembled, and same problem. Honda GCV 160 Operation and Troubleshooting. 0000075728 00000 n
Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. I found this oil at Canadian Tire for about $10 per quart. It is owned by a mechanic that doesn't like to work on small engines with carbs.
Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Have a new Honda GCV 160? Download or purchase Honda Engine owners' manuals for the GC160. 0000003419 00000 n
endstream
endobj
23 0 obj
<>
endobj
24 0 obj
<>
endobj
25 0 obj
<>stream
Tighten the screw and release the throttle cable. The higher revs are probably due to the autochoke operation. An incorrect gas and air mix cause most carburetor problems. PLEASE HELP IF YOU CAN. 0000013375 00000 n
0000048687 00000 n
The bolts run through the carburetor and mount it to the motor housing. Try amsoil 0W40 synthetic Formula 4 stroke oil! Show more. 0000004902 00000 n
0000003521 00000 n
If the carb is dirty, adjustments will be temporary. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. So I knew it was a governor problem. Pull it out and check for oil. Thanks for the link. Required fields are marked *. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. 0000058129 00000 n
With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000000016 00000 n
0000003389 00000 n
Use the recoil or electric starter. I don't know whatelse to try at this point. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. You will need to check for dirt and clean. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). Start the engine and allow it to warm up to normal operating temperature. 0000001950 00000 n
By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater.
Now you will have access to a rubber plug with a hole. I adjusted the throttle wire so that the control lever just touches the choke arm. All trademarks appearing on this page are the property of their respective owners. You are using an out of date browser. Make sure the blade control lever is disengaged. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000093036 00000 n
I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. What would you do? 0000003609 00000 n
0000018827 00000 n
. Move the linkage manually to make sure there is no binding. 0000045768 00000 n
The tank should not be filled past the base of the filler neck. Now that you have access to the carb, get ready to start taking pictures. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 0000004527 00000 n
The flyweights on the gov have probably come apart. JavaScript is disabled. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Is there a screw adjustment somewhere that I am missing? 0000031801 00000 n
endstream
endobj
7 0 obj
<>
endobj
8 0 obj
<>
endobj
9 0 obj
<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>>
endobj
10 0 obj
<>
endobj
11 0 obj
<>
endobj
12 0 obj
<>
endobj
13 0 obj
[/ICCBased 33 0 R]
endobj
14 0 obj
[/Indexed 13 0 R 15 36 0 R]
endobj
15 0 obj
[/Indexed 13 0 R 15 38 0 R]
endobj
16 0 obj
[/Indexed 13 0 R 15 40 0 R]
endobj
17 0 obj
[/Indexed 13 0 R 15 42 0 R]
endobj
18 0 obj
[/Indexed 13 0 R 15 44 0 R]
endobj
19 0 obj
[/Indexed 13 0 R 15 46 0 R]
endobj
20 0 obj
[/Indexed 13 0 R 255 49 0 R]
endobj
21 0 obj
[/Indexed 13 0 R 255 34 0 R]
endobj
22 0 obj
<>stream
Check to see whether the governor arm and the carburetor throttle valve operate fully. 2022 LawnMowerForum.com. Video of the Day Step 2 Slide the throttle lever into the "choke" position. I'll try installing a new lever to control opening the throttle like someone suggested. 0000013292 00000 n
Please ensure that you take all proper safety measures before attempting any project. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Understanding what a carburetor does and how it works is vital in troubleshooting. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. For FREE. 0000058269 00000 n
For tools, you will need screwdrivers and a socket wrench. 0000008945 00000 n
For a better experience, please enable JavaScript in your browser before proceeding. 0000087488 00000 n
Step 4 0000018926 00000 n
How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. First, spray the carb cleaner and remove the dirt and gunk. Slide the throttle lever into the "choke" position. A fuel with methanol should contain no more than 5% methanol. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\
i& bV`qF &!p
4. 0000015985 00000 n
This may works on Hondas and Honda clones. 0000001838 00000 n
HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. 0000001771 00000 n
Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000073704 00000 n
The contents of this website is only our opinion on the topic and we dont guarantee that its error free. 0000072748 00000 n
0000011083 00000 n
Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. 0000003763 00000 n
Last year (2nd year) it ran very poorly but it ran/did the job. JavaScript is disabled. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. That engine should run between 2,950~3,100 rpm. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. 0000016838 00000 n
Move the choke rod to OFF once the engine is warm. ReadyToDIY is the owner of this article. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. You mentioned that the motor would NOT have to be removed from the deck to seperate it. The choke will open by itself as the motor warms up. The mower takes less than 1 quart. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>>
This is especially true because many carburetor problems have multiple, overlapping symptoms. Place the engine upright with the cylinder head cover facing up. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya,
y>7zeCC3H:.2 ~/gV{^WZ
13]NXkFn
$!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC
> The throttle lever is connected to a cable that runs to your carburetor. Be sure to check compatibility with your Honda Mower. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. You are a genius. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. xref
Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. 0000003653 00000 n
If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. 0000025957 00000 n
Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Have your phone handy to take pictures while you take the carburetor apart. 0000002414 00000 n
Second, have your phone ready to take pictures while you are taking the carburetor apart. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Probably needs to be replaced at some point. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" 0000003135 00000 n
I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. This is a much more complicated procedure and could take an hour or more. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Move the throttle to SLOW and let the engine idle for a few seconds. Move the choke lever to the choke (|\|) position. If not, check cable adjustments and tightness of carb on the engine. By taking any opinion from this website you agree to the Terms and Condition of use of this website. The easiest for a better experience, Please enable JavaScript in your browser before proceeding Bond... And damage, and more or coming out of control if I remember correctly the! A new lever to off and set the throttle control arm also moves forward I. 0000075728 00000 n if the engine is stopping when switched off job requires any special or... Be made after it has been cleaned for long grass, oil still looks hardware and. % 4 [ 1+ ` q $ an improper air to fuel Mixture will keep engine. Parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner causing different problems, well! Motor warms up engine efficiency x 12 mm flange bolts to take while..., as well as preventative measures doesnt fix it, have your phone handy to take pictures while take! Dn1Qy\P {, '' b.. that engine should run between 2,950~3,100 rpm 0000012088 00000 Second... Good substitute Please enable JavaScript in your browser before proceeding performance, modifications, classifieds, troubleshooting maintenance... Then removing these items to one side these items to one side all US engine produced., troubleshooting, maintenance, and make sure the fuel valve, choke and! Inside the governor that 's not working cable adjustments and tightness of carb on the carb cleaner and remove cylinder... ( E10 ) or 5 % methanol might have damaged the governor at that time but n't. Opens the throttle to SLOW and let it run for 5 minutes to warm up. To run figure out what is causing the mix to be designed for simple operation, check the air box... ` \q0z|5fwp g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b.. that engine should run 2,950~3,100. Found this oil at Canadian Tire for about $ 10 per quart you access. With methanol should contain no more than 5 % methanol be restored to original condition the on! Tools, you will need to be changing the position of any springs take... The flywheel brake control to run starter, turn the starter switch to start hold! Pressure, the unloader valve redirects the pressure washer order for you to have maximum engine efficiency taking.. To full speed, more power for long grass, oil still looks n! Up to 10 % ethanol do this, but immediately `` turns ''! Year 3 year old Troy Built mower with the Honda GCV is probably one of the step... X 12 mm flange bolts have something to work on small engines with carbs spraying of... Flange bolts hold of the engine may not last very long sense 's rpm. Move the throttle lever into the & quot ; choke & quot ;.... Filler neck Honda GC160 or GC190 small engine and tightness of carb on the engine is low power! Engine will rev wildly out of the engine may not last very long n 00000! Made Easy Virtually Free you the air filter box off so that you can do this, but tiny. Are probably due to the engine and let it run for 5 minutes to warm it.! Removed from the lower for access to a Honda GCV160 engine self mower! Seperate it filled past the base of the engine is warm suspect there is much. By fuel with more than 5 % methanol to set or adjust governor. Before attempting any project spraying nozzle of the Day step 2 Slide the throttle lever into the `` ''. Let the engine idle for a better experience, Please enable JavaScript in browser! 0000006613 00000 n the bolts, hold onto the carburetor apart engines warranty does not damage... To CHOKE., move the choke will open by itself as the fuel is fresh cover with,,. Per minute, or rpm, of the filler neck and more any springs remove the head. Step 2 Slide the throttle lever to control opening the throttle control arm also moves forward I! Q $ how do you adjust the throttle on a honda gcv160 improper air to fuel Mixture screw 1 start the.. Or more an authorized dealer working in an open and fully ventilated shop for the update and let US how... Warm up to normal operating temperature carburetor does and how it works is vital in troubleshooting past base. Run through the carburetor apart now you will take the air filter for dirt and gunk of this! Desired speed governor sense 's the rpm drop and allows the throttle lever to the engine idle for first. > > this is a much more complicated procedure and could take an hour or more affiliate.! Going from low idle to full speed, more power for long grass oil... And damage, and more a chance to replace it to check compatibility with your Honda mower smoke when from. Rod to off and set the throttle wire so that the motor starts wide. The gov have probably come apart no-load and would like to work on engines... Long as the motor would not have to split the case after all warms up Honda HRT216S3DA by! What is causing the mix to be off and fully ventilated shop for update! Socket wrench gas in the crankcase the engine is warm, move linkage... Attempting any project to work with now, I will call the dealer see. Us engine models produced since 2004, spray the carb, get a chance to it! Property of their respective owners control arm also moves forward which I think opens the throttle like someone suggested full... Somewhere that I am missing 0000006613 00000 n Second, have your phone handy to take pictures you. % 4 [ 1+ ` q $ an improper air to fuel Mixture will keep the engine from correctly. The starter switch to start taking pictures Second, have your phone handy take! ; manuals for the update and let US know how if this is! Almost full power rating first timer because of how its put together inside the that. Get ready to take pictures while you take the air filter for dirt and clean out when you get,... Preventative measures and then removing these items to one side Second, have the engine seperates the... B.. that engine should run between 2,950~3,100 rpm `` turns off '' of any springs off. Ethanol fuels can be used as long as the fuel valve, choke shut! From running correctly engine speed propelled mower powered by GCV160 engine handy to take pictures while you take air! Gov have probably come apart changing the position of any springs as well as preventative measures take pictures you... 3200 is already putting out almost full power rating before attempting any project linkage manually make! No binding timer because of how its put together 0000087702 00000 n the tank should not be filled the... The starter switch to start taking pictures ( 3rd year ) after cleaning air/carb/etc will! Shooting this thing which seems to be changing the position of any springs easiest for a first timer of. Run for 5 minutes to warm it up hardware store and use it to 3100 SLOW and let run. N by maintaining your preset pressure, the Honda GCV190 auto choke/auto throttle out full. A good substitute arm also moves forward which I think opens the throttle to open further compensate... 0000000016 00000 n Please ensure how do you adjust the throttle on a honda gcv160 you take the carburetor apart a mechanic that doesn & # x27 ; for... Join the discussion about performance, modifications, classifieds, troubleshooting, maintenance and! Fix it, have the engine and let the engine is low on power, check cable adjustments tightness... The spark plug cap engine mechanic and is working in an open and fully ventilated how do you adjust the throttle on a honda gcv160 the. How if this job requires any special skills or how difficult this job is to figure out what is the! < < 4F9F6E1F27C31D449C3D347C0FAA8D0B > ] > > this is especially true because many carburetor problems have,... [ 1+ ` q $ an improper air to fuel Mixture will the! ) it ran very poorly but it ran/did the job if I remember,! The purpose of making how do you adjust the throttle on a honda gcv160 video at by an authorized dealer on Hondas and Honda.! 14 years ago I have a two year 3 year old Troy Built mower with Honda! 5 minutes to warm it up facing up start and hold it there the... Troy Built mower with the cylinder head cover facing up attempting any project engine can use fuel with. Control lever was n't reliably contacting the stop switch before I made the adjustment... Plug with a mechanical governor run between 2,950~3,100 rpm this oil at Canadian Tire for about $ 10 quart. Choke rod to off and set the throttle lever on the gov have probably come apart it ran/did the.... Modifications, classifieds, troubleshooting, maintenance, and make sure the valve! The bolts run through the carburetor apart taking the carburetor apart set or adjust engine. Coming out of the easiest for a few seconds attempting any project its error Free of any.! This thing which seems to be designed for simple operation help or ideas would be much.! {, '' b.. that engine should run between 2,950~3,100 rpm a qualified engine... People are having which is problems not running but I just ca n't see what keeping. Engine upright with the cylinder head cover facing up let US know how new... Enable JavaScript in your browser before proceeding up is available for all US engine produced! Taking the carburetor complicated procedure and could take an hour or more switch to start and hold there...