(30 Nm). I'd look carefully for additional damage. If you were concerned that the TB was affected why did you start it up and run it? I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! Quick Fixes To Stop A Dryer From Squeaking. Socket set and ratchet. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. I was able to get the broken part of the bolt out of the engine already. No worries, though--welcome! Broken tensioner pulley bolt. Thanks for the info, good write-up on the pulleys. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. I am worried about engine internals. Duralast part no. Content on odyclub.com is generated by its users. If equipped with a tensioner screw, back off the tensioner screw. That is a tensioner pulley. Learn how to fix a squeaky tensioner pulley in your car. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Thanks in advance from a 1st time BMW owner =). A forum community dedicated to BMW owners and enthusiasts. And the bolt broke off again. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. Whoelse should I askthe dealership? JavaScript is disabled. Set the cable aside where it cannot make contact with anything metal. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Parts can be found at Home Depot or Lowes. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? My car has an automatic transmission. Anyone here replace their tensioner before? too loose and it will flex and break again, too tight it'll break from stress. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. 35 years of experience. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. Will put it back together tomorrow. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. What material this ridge consists from? ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. I now need to replace the jockey wheels as you can see from the image. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. One person could release the tensioner, and the other slips the belt on. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Tighten up the remaining bolts on the tensioner. Once the bolt broke after about 6 months into the first timing belt change. For a better experience, please enable JavaScript in your browser before proceeding. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. Yeah, I tried that. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. Good point it could break while im trying to change it. I don't have any pics at the moment cause I haven't taking it apart yet. Remove 6 mm drill bit [6] . I'm getting good at it now. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Bringing the BMW community together. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. For a better experience, please enable JavaScript in your browser before proceeding. I don't know if you have enough room to drill that pilot hole. Your car might also have a hydraulic tensioner pulley. Made with in Silicon Valley. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? If it were my car I would gently pry in the back side of the tensioner with a pry bar. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. What the heck is going on w/ these bolts? The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It would be a lot easier to deal with the broken bolt on the bench. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. This could be easier if you had somebody assisting you. that can look up the repair procedure? I drove home out of panic and ignorance. There are also 2 bolts into the block behind the bracket. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. For a better experience, please enable JavaScript in your browser before proceeding. I know this is an old post but I'm hoping to gain some knowledge from your experience. Its not easy but it has been done by several. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. This is the safety feature's intent, so it Hi there. The one that you're looking at is a mechanical tensioner pulley. The bolt holding my auto tensioner pulley broke off. That would explain it if so. Tighten tensioner pulley bolt [7] . If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. Thanks! Disconnect the negative battery cable from the car battery to cut power to the engine. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. The radiat. You will have to have the injection system checked to see if the injectors are being opened by the computer. My idler pulley bolt just broke last night. Adam, I have 07 Fusion and have am having same issues. ______________________________________________, 2005 330i manual transmission performance package. I used a 90 degree drill and left-handed drill bits when mine broke. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. There isn't a nut. Take your time, center punch the bolt first before drilling. (aprox. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? There is the remains of the broken bolt to be removed! To get at the bolt, he welded another nut on the face of the bolt. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. 144.00 gets you everything. Before removing . Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. It starts up and runs. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. That is driven by the pistons. Watch on. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. Tensioner bolt brakes twice in a week! Drive Belt Auto-tensioner Removal/Installation (K20Z). The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. New tensioners come with a locking pin in place. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! If not, a heli-coil is inserted to effect the repair. Do the belt first and check the tensioner. Tighten the power steering pump mounting bolts to 22 ft. lbs. I even pulled the pulley out, but still cannot access. You can bow to it into the gadget or computer unit. I was installing the timing belt auto tensioner and the second bolt broke off. smassey321. If timing marks not aligned: Repeat installation procedure. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. Also drilled the belt tensioner to 12mm. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. What was the list of damages to drive up the repair estimate so high? If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. I have seen these cars get spark Hi there. If carefully drilled out (on center), the internal female threads can generally be saved or restored. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Since you're in Washington. The vehicle is getting spark and fuel pressure but is the injectors operating? "Democracy is two wolves and a lamb voting on what to have for lunch. A forum community dedicated to Ford Focus owners and enthusiasts. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Torque wrench. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. Misfires on one side of the engine like Hi there. I'm sure they've got something that's stronger than grade 8 in your thread. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. Its not smooth on the inside where its been pushed up. Nov 4, 2018. So maybe Im over thinking this, but your feedback is why this forum exists. If you come to a fork in the road take it. Got all the screws out except for one; the one behing the tension pulley. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. You can put the socket in the vise, place bolt head on socket and turn the tensioner. They are going to try and dislodge it tomorrow. I guess I am lucky for it to last that long. Hopefully everything works out because I shouldn't have to buy a new engine over this. Is there an easy way to drill out whats left of the bolt so I can extract it?? I drilled and installed a 10mm bolt like others but this is just a stronger bad design. I.N is the interactive network for honda tecs giant online anything you need to know about any honda.

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